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Home - News - OID503860 1250mAh 3.7V Intrinsically Safe Battery Certified at -40°C — Power for Hazardous Areas

OID503860 1250mAh 3.7V Intrinsically Safe Battery Certified at -40°C — Power for Hazardous Areas

June 9, 2026

Introduction

We are proud to announce the official launch of the OID503860, a high-performance 1250mAh 3.7V lithium-ion battery that has successfully achieved intrinsic safety (IS) certification at an extreme operating temperature of -40°C. This milestone product is engineered to deliver reliable, safe power for portable electronic devices operating in the world's most challenging hazardous environments.

Why the OID503860 Stands Out

In hazardous area applications, power sources are often the limiting factor in device design. Batteries must not only provide sufficient runtime but also meet stringent safety requirements to prevent ignition in potentially explosive atmospheres. The OID503860 achieves both — combining a practical 1250mAh capacity with full intrinsic safety compliance down to -40°C, a temperature at which most lithium-based batteries experience severe performance degradation or fail safety testing altogether.

This dual achievement — high energy density plus extreme low-temperature safety certification — positions the OID503860 as a best-in-class power solution for hazardous area equipment manufacturers and system integrators worldwide.

Key Features and Technical Highlights

1. Intrinsic Safety Certified at -40°C

The OID503860 has undergone rigorous evaluation by accredited testing laboratories and has passed all required intrinsic safety assessments at -40°C ambient temperature. Energy levels in both normal operation and simulated fault conditions remain safely below ignition thresholds for target gas groups, ensuring reliable protection in Zone 0, Zone 1, and Zone 2 hazardous areas.

2. 1250mAh Nominal Capacity at 3.7V

With a nominal voltage of 3.7V and a rated capacity of 1250mAh, the OID503860 delivers 4.625 watt-hours of usable energy — an ideal balance between compact form factor and operational runtime. This makes it perfectly suited for portable gas detectors, communication handsets, headlamps, and other essential safety equipment.

3. Lithium-Ion Chemistry Optimized for Cold Climates

The cell chemistry has been specially formulated to maintain discharge performance at sub-zero temperatures. Unlike standard Li-Ion cells that experience significant voltage sag and capacity loss in cold conditions, the OID503860 maintains stable output characteristics across its entire certified operating range.

4. Wide Operating Temperature Range

While the -40°C certification is the headline feature, the OID503860 is also rated for continuous operation up to +60°C, providing reliable performance across an exceptionally broad temperature window suitable for arctic, desert, and everything in between.

5. Built-In Safety Protection Circuit

The battery incorporates a multi-layer protection circuit module (PCM) that guards against overcharge, over-discharge, short circuit, and over-current conditions. This PCM is integral to the intrinsic safety design and has been validated as part of the full certification process.

Target Applications

The OID503860 is designed to power a wide range of portable and handheld equipment used in hazardous locations:

  • Portable Gas Detectors: Single-gas and multi-gas monitors used in confined space entry, refinery maintenance, and pipeline inspection.
  • Intrinsically Safe Communication Devices: Two-way radios, intrinsically safe smartphones, and wireless communication terminals for Zone 1 / Zone 2 environments.
  • Mining Safety Equipment: Cap lamps, personal safety monitors, and underground communication systems operating in methane-rich atmospheres.
  • Oil & Gas Instrumentation: Portable analyzers, calibration equipment, and data loggers used in upstream and downstream facilities.
  • Pharmaceutical & Chemical: Handheld scanners, mobile computing devices, and environmental monitors for solvent-handling areas.
  • Emergency Response: Portable lighting, thermal imaging cameras, and communication equipment for hazmat response teams.

Certification & Compliance

The OID503860 has been designed and tested in accordance with the IEC 60079 series of standards for explosive atmospheres. Third-party certification confirms compliance with intrinsic safety requirements applicable to portable battery-powered equipment.

ParameterSpecification
ModelOID503860
Nominal Voltage3.7V
Nominal Capacity1250mAh
Rated Energy4.625 Wh
ChemistryLithium-Ion (Li-Ion)
Protection MethodIntrinsic Safety (Ex ia / Ex ib)
Operating Temperature-40°C to +60°C
Certification StandardIEC 60079 Series
Protection CircuitIntegrated multi-layer PCM

Quality Assurance

Every OID503860 battery undergoes 100% end-of-line testing including capacity verification, internal resistance measurement, protection circuit functional test, and visual inspection before shipment. Batch traceability is maintained throughout the production process, and certificates of conformance are available with every order.

Availability and Technical Support

The OID503860 is now available for sampling and volume orders. Our application engineering team is ready to support your integration efforts with detailed technical documentation, 3D mechanical drawings, and electrical interface specifications. Custom connector configurations and packaging options can be discussed for OEM requirements.

To request a datasheet, schedule a technical consultation, or place an order, please contact our sales team today.

Empower your hazardous area devices with the confidence of certified safety at -40°C — choose the OID503860.